Very Narrow Aisle Forklift Florida

Used Very Narrow Aisle Forklift Florida - Warehousing solutions often focus on layout and space saving solutions in order to cut down on costly square footage and decrease travel time required to transport goods throughout the warehouse and loading dock areas. Extremely narrow aisles offer more storage space since there is less space needed for aisle access. These warehouse configurations are often referred to as warehouse optimization. Warehouse Optimization Several benefits can be enjoyed for adding very narrow aisle warehouse optimization such as more storage space for the facility. Using narrow forklift trucks instead of traditional forklifts can enable the warehouse width of the aisles can be lessened to half. Many very narrow aisle forklifts offer greater stack height capability which further increases the storage capacity per square foot. Very narrow aisle forklifts can greatly reduce costs compared to traditional forklifts since the same amount of stock takes up less space in the warehouse. Square footage is costly in urban areas and any way to reduce warehousing costs can save a company money. Warehouse storage can be increased up to eighty percent with careful planning when a narrow aisle width configuration is utilized. This warehouse design creates more rack faces and increased product access. This usually equates to less travel time gathering and storing product as more product is located within a smaller, more accessible area. Warehouse layouts usually utilize a narrow aisle or very narrow aisle plan. Narrow aisles are usually those that use less than 11 feet of aisle width. These widths reduce even further to roughly 6.5 feet for very narrow aisles. Either of these widths drastically increases storage potential. Standard forklifts can have issues with turning in these aisle widths. These challenges are met by using very narrow forklifts to gain access and complete tasks. It is necessary to know the dimensions of the aisle when selecting a forklift for a certain job. Having the right aisle dimensions will save money and time instead of purchasing the wrong forklift that won’t be able to conquer the applications. It is essential to take any columns, posts or utilities into account before deciding a type of narrow aisle forklift design as these can block access. Very Narrow Aisle Forklift Trucks Very narrow aisle forklift trucks are almost always powered electrically, usually by rechargeable battery. Stand-up riders are a popular design for very narrow aisle forklift trucks. The most commonly used types of very narrow aisle forklift trucks are: 1. Reach trucks 2. Order pickers; 3. End-control riders; and 4. Turret or swing-mast. Reach Forklift Trucks The reach trucks were created as a type of rider stacker forklift but can be modified specifically for narrow aisle usage. This machine earned its name by its ability to reach its forks to secure a load. There are two types of reach trucks: the moving mast and the moving carriage. The moving carriage works by raising and lowering the carriage and the driver. The moving mast raises and lowers the forks as the operator remains at ground level. The moving reach truck is typically considered the safest out of the two kinds of reach trucks. Reach trucks utilize a pantograph system that is a jointed framework design enabling the driver to place and reach loads without moving the forklift. Order Pickers Order pickers were created to specifically pick orders from difficult-to-access racks. They are used for smaller picking items that can be lifted and moved by hand. These order pickers work by lifting the operator up to the level of goods in order to identify and pick the specific item or items necessary to fill an order. End-Control Riders End-control riders are used to pick loads located at floor level and transport the load horizontally, rather than lift or lower loads from various heights. Turret or Swing-Mast Forklift The turret or swing mast very narrow aisle forklifts have a swivel mast that pivots and articulates. The mast swivels allowing pallets to be placed on either the left or right of the forklift. Guided Very Narrow Aisle Trucks Many very narrow aisle forklift trucks are able to be guided down aisles by wire or rail. Thanks to the guide rails, the possibility of crashing into racks is greatly reduced. In rail-guided models, sets of rails are placed into the floor on each side of the aisle. They run the length of the aisle and also curve around the aisles’ edge. The forklift is fitted with special wheel guides that slide into the rails, preventing the forklift from moving outside the rail guards. The wire-guidance system requires that the wires be installed into the floor, along the center of the aisle. These wire-guides work along the same principle as the rail guards except that the narrow aisle forklift is fitted with a wire-guide system that allows it to communicate with the floor wires which effectively steer the forklift, preventing it from straying outside of an allotted range. Work Site Considerations To use a narrow aisle configuration, there are some key considerations that need to be made. The narrow aisle units feature tall racking systems. The floor construction and the racks need to be carefully taken into account for everyone’s safety. There are four areas which must be meticulously prepared before setting up a racking system and must be continuously monitored and maintained throughout the operation of the warehousing system: 1. The floor must be level; 2. Cracks must be repaired; 3. Load capacity of floor must be appropriate; and 4. The racks must be plumb. Level Floor Because of the height of the racking systems, any slight slope of the floor is likely to negatively affect the plumbness of the racks, especially over time when loads are continuously placed and removed on the racks. Without this foundation of a level floor, the stability of the racks could be jeopardized. Crack Repair When there are floor cracks found, they need to be assessed and immediately fixed for safety concerns. The level of the floor can become unstable with cracks when they are only 3/8 inches wide. They will need to be filled properly with material as hard as the rest of the floor. Floor Load Capacity The floor needs to meet specific minimum requirements prior to a narrow aisle configuration. Minimum flooring requirements include concrete measuring three thousand psi and rebar distributed evenly three to four inches below the surface. Depending on the configuration and load requirements, extra reinforcements may be necessary. Plumb Racks The racking system is essential to the whole process and needs to be installed properly. There is a major chance of rack failure if improper installation occurs. All racks need to be plumb and this is one of the most vital aspects of correct installation. Rack shims are recommended to make sure the racks are plumb within one inch at the thirty- foot rack height. Racking failure can happen if the aforementioned measures are not taken or implemented correctly. Such failure is likely to result in costly damage to goods, the warehouse facility, forklifts and, worst of all, employees could be significantly injured or even killed. Due to these potential problems, the most significant part of creating a narrow aisle configuration for warehousing optimization is the initial measurements. Very Narrow Aisle Forklift PDF